), Use winch only in underwind orientation. I would like to get this other one working and install it on my trailer . Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. The rocker switch IN and OUT helps to engage to operate the winch. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. What other Badland 2500 winch parts do you think are perfect? For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. Do not wear loose clothing or jewelry, as they can be caught in moving parts. If you have a wireless remote, connect the remote control receiver to the solenoid box. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. It is relatively easy and manageable with the Badland Winches. Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. The drum or spindle broke on the side closest to the motor. Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. Cable: 7. Tighten all power cable hardware to 20 in. I did not see replacement cable for zxr-5000. Do not wrap the wire rope around the object and hook onto the wire rope itself. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. Distractions can cause you to lose control. Use as intended only. Most badland winches come with a mounting plate for your winch. Test Electric Winch for proper operation. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. Always wearheavy-duty leather gloveswhen handling the winch. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. Do not use a dirty or corroded battery. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Connect the black ground battery cable directly to the batterys negative terminal. You are using an out of date browser. Im looking for a drum assembly for a Badland 2500 lb winch. TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. This can cause damage to the object being pulled, and kink or fray the wire rope. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 If unreadable or missing, contact Harbor Freight Tools for a replacement. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. The mounting plate must be rated to at least the winch's capacity. 12,000 POUND WINCH. The appealing features of the Badland 2000 Marine winch include being able to permanently mount it to your trailer, bumper, and even truck bed. Compare our price of $349.97 to SMITTYBILT at $599.99 (model number: 97612). Mounting the Winch. Attach the red Battery Cable to the Circuit Breaker. Recover a stuck vehicle, haul timber or load a boat with this powerful auto winch. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles Non-skid footwear is recommended. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. Only winch with the winching vehicle s transmission in neutral. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. Whether in harsh weather conditions or rough terrains, this winch helps you pull any vehicle out of the pit that the driver got stuck in. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. Retails for 350 dollars plus tax. Badland 63769 ZXR 9000 lb. Lastly, connect the device's wires to the respective terminals of the battery, as shown in the manual. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. Handlebar switch is convenient to control the winch with just a thumb operation. The build quality and the astonishing series-wound motor enable it to perform with such strength and power. Im looking for a drum assembly for a Badland 2500 lb winch. Please familiarize yourself with the part operation before using it. No hardware to mount or connect the electrical components. I haven't been planning on getting a winch in the near future, but the price is intriguing. Put the vehicle's transmission in Neutral. All connections must be tight and clean. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. 70 series PTO winch + Aisin1000 elec winch - what are they worth. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. Specifications not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. Always examine the working conditions of your winch before using it on the trail. It is made of heavy gauge steel and works with 12,000 pound off-road vehicle winches equipped with automatic load-holding brakes. Classifieds - Engine/Transmission/Transfer Case, BJ42 | FJ43 | BJ44 | FJ45 | FJ45LV | HJ47, North American Clubhouses - Central Region, CA.AB- Rocky Mountain Land Cruiser Association, CO/WY- Horsetooth 4 Wheelers Cruiser Club, TX- Lone Star Land Cruisers - Austin Chapter, TX- The White Trash of the Elwood Chapter, CA.BC- Okanagan-Similkameen Land Cruisers, NV- Battle Born Cruisers of Northern Nevada, Vendors: Accessories - Electronics - Recovery, http://forum.ih8mud.com/60-series-wagons/607868-dutch-stole-all-5-speed-diesels.html, http://money.visualcapitalist.com/worlds-money-markets-one-visualization-2017/, badlands apex wireless winch controller with a warn M8000 winch. The winch's internal mechanism is permanently lubricated. The ZXR 12000 Lb winch is IP66-rated waterproof. Electrical winches can perform at their maximum potential for a limited amount of time. Also go over some things th. 2. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. But it is super strong. Wear heavy-duty work gloves when handling the wire rope. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. If relocating the Control Box is necessary or desired, perform the removal and installation of cables to the Winch before mounting. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. Keeping a constant focus is more critical. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. This wire rope is kinked. Do not wear loose clothing or jewelry, as they can be caught in moving parts. If you are looking at how to wire a badland 2500 pound winch? It is in the signature Mile Marker orange and black color. Heres how you can do that: Thats all there is to it. Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. The wireless remote controller will act as a receiver to operate the wireless remote. Refer to instructions for tensioning the wire rope under "Preparing the Wire Rope". I do a review and install some new parts. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. Do not lean over or come in contact with battery while making connections. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Tap solenoid to loosen contacts. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. Later tighten them with the help of a drill. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. This rope is 3/16 inch thick and is 50 feet long. But some consumers actually reported that it exceeded that weight. Summary of Contents for Badland ZXR9000. Secure load after moving. , connect the remote control receiver to the solenoid box. The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. They are less dangerous than steel cable when it breaks. Tools required for assembly and service may not be included. It offers safer off-roading, fun, and endurance in the toughest conditions. Do not submerge winch in water. Hawse fairleads are used in conjunction with a synthetic winch line. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. Badland Winch Parts List: 1. First of all, check the winch for any breakage or uncovered wires. The next item on the list is a hawse fairlead. my cover got cracked and broken. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. It's just that simple! A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. The book said relay. Will the new electronics parts that are available work on this winch? To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. There are two red wires that come out from the central ports. Let's discuss some setbacks of this unit. More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. Do not disengage clutch under load. Highly Flexible Pure Copper Cable: Replace your stock power cables and use a 2 Gauge Cable to minimize voltage drop. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! I had the same problem with 12000lb. Download Badland ZXR 12000 Truck/SUV Winch Manual. (Wire rope enters/exits at the bottom.). This step is necessary to ensure your safety while using the unit. View Available Parts. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. Best Badland Winch Remote For Replacement. But this is a constant danger for all off-road drivers out there. Safety Precautions:Take extra caution in every winching situation. Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. of tension. Badland Winch Parts, Replacements & Accessories. Prevent entanglement. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. Let us know what you think in the comments section! We hope these videos help inform your tool-buying decisions. The winch still works, but all of the electronic components got corroded by moisture. Shop products from small business brands sold in Amazons store. Hello, One side of the spooler broke ,all the way around the center and dislodged. It features a three-stage planetary system for gear transitions to speed up the process. Failure to follow all instructions may result in fire, serious injury and/or DEATH. Benefits for Using Badland Winches Variety of Winches Email our technical support at: productsupport@harborfreight.com. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. Verify that the installation surface has no hidden components or structural pieces that will be damaged before drilling. Frequency (hz)315 Mhz. Make sure the Winch will fit the chosen mounting area. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. Do you agree that the items listed are perfect for the Badland 2500 lb winch? Drum: 6. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. Remove old Wire Rope and attach new assembly. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. Move Clutch Handle to the Released position. You may wish to keep the engine running while using this winch, to continually recharge the battery. Insert Switch Assembly all the way into connector. It has a user-friendly design that makes its installation quite easy and smooth. Do not use thinner/longer cables or link multiple cables together. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart.